UL 508A Certified

Automated Tube Label Forming

Preface

Plants across the globe require plumbing or electrical runs which require proper labeling to identify what is in these conduit or plumbing runs. Our client was like most clients who start businesses with basic equipment operated by people. With increased demand and new regulatory requirements, quality and ability to produce was quickly coming to a boiling point for our client.

Objectives

  • Make an automated and easier to use tube label forming machine
  • Higher volume and multiple variant (SKU’s)

Challenges

  • Thermal properties of tube labels required specific temperature and time constraints
  • Static and other environmental obstacles created unstable ability to auto-load flat sheets to the tube label forming drum
  • Minimized footprint within the plant

Solutions

  • Proof of concept & significant development prior to launch of capital equipment
  • Created a new feed and form mechanism
  • Implemented robust checks and balances for improved quality

Results

  • Increased quality and production levels
  • Improved efficiency for cost of ownership
  • Reduced risk of unplanned downtime
  • Introduced the ability to change over for multiple variants vs dedicated machines

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